AS ISO ASTM 52910-2020 pdf download.Additive manufacturing一Design 一Requirements, guidelines and recommendations. 5.2 Design opportunities 5.2.1 Background — AM fabricates parts by adding material in a layer-by-layer manner. Due to the nature of AM processes, AM has many more degrees of freedom than other manufacturing processes. For example, a part can be composed of millions of droplets if fabricated in a material jetting process. Discrete control over millions of operations at micro to nano scales is both an opportunity and a challenge. Unprecedented levels of interdependence are evident among considerations and manufacturing process variables, which distinguishes AM from conventional manufacturing processes. Capabilities to take advantage of design opportunities can be limited by the complexities of process planning. 5.2.2 Overview — The layer-based, additive nature means that virtually any part shapes can be fabricated without hard tooling, such as moulds, dies or fixtures. Geometries that are customized to individuals (customers or patients) can be economically fabricated. Very sophisticated geometric constructions are possible using cellular structures (honeycombs, lattices, foams) or more general structures. Often, multiple parts that were conventionally manufactured can be replaced with a single part, or smaller number of parts, that is geometrically more complex than the parts being replaced. This can lead to the development of parts that are lighter and perform better than the assemblies they replace. Furthermore, such part count reduction (called part consolidation) has numerous benefits for downstream activities. Assembly time, repair time, shop floor complexity, replacement part inventory and tooling can be reduced, leading to cost savings throughout the life of the product. An additional consideration is that geometrically complex medical models can be fabricated easily from medical image data. 5.2.3 In many AM processes, material compositions or properties can be varied throughout a part. This capability leads to functionally graded parts, in which desired mechanical property distributions can be fabricated by varying either material composition or material microstructure. If effective mechanical properties are desired to vary throughout a part, the designer can achieve this by taking advantage of the geometric complexity capability of AM processes. If varying material composition or microstructure is desired, then such variations can often be achieved, but with limits dependent on the specific process and machine. Across the range of AM processes, some processes enable point-by-point material variation control, some provide discrete control within a layer, and almost all processes enable discrete control between layers (vat photopolymerization is the exception). In...

Download Address

  • Download